Comprehensive introduction of PVC soft rubber technology | Core production technology of customized cultural and creative gifts

In the fields of cultural and creative gifts, commercial promotional peripherals, outdoor accessories and commemorative crafts, PVC soft rubber technology is the most widely used and technologically mature customized production process at present. Relying on the characteristics of strong plasticity, accurate color reproduction, durable and stable finished products, flexible customization threshold, etc., this process is widely used in the production of keychains, refrigerator stickers, bottle openers, bracelets, Velcro, coasters, medals and other soft rubber products. It is the mainstream core technology of the global cross-border B2B customization industry.

I. What is PVC soft glue technology?

PVC soft rubber process, known as soft PVC drip glue molding process, is a customized production technology based on environmentally friendly PVC resin, with safe plasticizer, environmentally friendly color paste and heat stabilizer, through high-temperature mold injection molding, layered glue drop, cooling and curing and other steps.

Compared with hard PVC materials, the advantages of PVC soft rubber technology are more prominent. Soft PVC, which is formulated through special formulas, has the characteristics of softness, flexibility, bendability and good resilience. The whole process adopts the whole process of physical high-temperature molding, which does not require complex chemical corrosion treatment. The finished product is non-toxic and tasteless, safe and environmentally friendly, and meets international export environmental protection standards. It can be widely used in children’s products, home accessories, food contact peripherals, outdoor supplies and other scenarios.

II. Core production process of PVC soft rubberOur factory has a complete set of PVC soft rubber

customization technology, and has achieved standardized and refined production. The whole process of production is under strict monitoring, which can ensure that the quality of each batch of finished products is uniform and there are no residual products. The following is the specific production process of PVC products:

Step 1: Drawing modeling and mold opening. Accurately model according to the LOGO, pattern and shape provided by the customer, and make high-precision customized molds to ensure that the pattern line, contour proportion and shape arc fully meet the requirements of the design draft.

Step 2: Prepare the color of the raw materials. Accurately mix colors according to Pantone color numbers or customer samples to ensure color saturation, no color difference, no color string, and can adapt to complex multi-color pattern design.

Step 3: Layered drop glue molding. The precise glue injection process is used to fill the raw materials in layers, and the raw materials are poured flatly according to the product structure to ensure uniform thickness and flat plate surface, and eliminate defects such as bubbles, sand eyes and missing materials.

Step 4: High-temperature curing and shaping. Through constant temperature and high temperature baking, the soft rubber raw materials can be cured quickly, the toughness and adhesion of the material can be enhanced, so that the finished product has the characteristics of wear resistance, non-peeling and non-cracking.

Step 5: Fine trimming and assembly. Manually finely remove the bruff edges, and assemble them with hardware, magnets, hanging holes and other accessories to complete the structural shaping of the finished product.Step 6: Full inspection and quality control. Check the color, flatness, firmness and appearance details one by one, screen out the residual products, and ensure the quality of shipment.

III. The core advantages of PVC soft glue technology

1.the color reproduction of PVC soft rubber process is extremely high. This process can fully present multi-color superposition effects, fine lines, complex illustrations and LOGO text. Not only is the color clean and transparent, the edges are clear and neat, but there will be no confusion and discoloration. The finished product is exquisite and durable.

2.the physical properties of PVC products are stable and durable. The molded soft rubber products have the characteristics of waterproof, sweatproof, oil-stain-proof, friction-resistant, anti-aging and so on. Even if they are exposed to the sun for a long time, used repeatedly on a daily basis or placed in a water vapor environment, they are not easy to deform, crack and fade, and the service life is far longer than that of paper, woven fabrics and ordinary printed products.

3.the PVC soft glue process also has a high degree of customization freedom, which can realize the personalized customization of any shape, size, pattern and color matching. Whether it is a simple business LOGO, cartoon IP image, city landmark, interesting cultural and creative design, or event theme patterns, it can be accurately presented.

4.we can accept orders of all sizes. Relying on mature and standardized PVC technology, we can not only ensure the fineness of small-batch sampling, but also ensure the stability of large-scale production. It also has outstanding cost-effectiveness, which is very suitable for the needs of enterprise promotion, cultural tourism, cultural creation, competition activities, cross-border retail and other diversified scenarios.

IV. Our PVC process customization and wholesale services

We are a professional PVC soft rubber source factory. We have a full set of mature and standardized production processes. We can undertake the customization and bulk wholesale business of all categories of PVC soft rubber products. The products cover a full range of key chains, refrigerator stickers, bottle openers, bracelets, Velcro, coasters, medals and so on.

At the same time, we support personalized private cultural and creative customization, enterprise brand gift customization, scenic spot cultural tourism customization, competition customization and cross-border bulk store wholesale. The professional design team provides free drawing optimization, typesetting design and effect preview services. Large and small orders are flexible, with stable production capacity, on-time delivery, and support for global shipment.

Relying on mature production technology, stable finished product quality and excellent customization adaptability, the PVC soft rubber process has become the benchmark technology of the modern customized gift industry. It has multiple advantages of safety and environmental protection, beauty and exquisiteness, durability and practicality, and high cost-effectiveness, so that PVC soft rubber products have long occupied the mainstream market in the fields of cultural creation, promotion and commemorative accessories. It is the preferred craft solution for various brands and merchants to customize peripheral gifts.